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Fräsen 5-Achs-CNC-Bearbeitungsteile Aluminium Präzisionshohlraumgehäuse für Automatisierungsverbindung

Grundlegende Eigenschaften
Herkunftsort: China
Markenname: VIGOROUS
Handelsimmobilien
Mindestbestellmenge: 1 Stück
Preis: Verhandelbar
Zahlungsbedingungen: T/T, L/C
Lieferfähigkeit: 500–2000 Stück/Monat
Produktübersicht
Product OverviewThis custom high-tolerance machined part is engineered for industrial, automation, and precision instrument applications, machined from aerospace-grade 6061-T6 wrought aluminum alloy on 5-axis simultaneous CNC mills. Every edge, threaded bore, locating feature, , eliminating ...

Produktdetails

Hervorheben:

Fräsen 5 Achsen CNC-Bearbeitungsteile

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Aluminium5 Bearbeitungsteile Achse CNC

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Aluminium Präzisions-5-Achs-CNC-Bearbeitungsteile

Appearance: Anpassungen nach Zeichnungen
Heat Treatment: Optional (Eloxieren, Härten, Anlassen)
Key Dimension Tolerance: ±0,01 mm
Critical Functional: ±0,005 mm
Surface Finish: Ra 0,8 - 1,6 μm
Production Quantity: Produktionsquantität
Finish: Polieren, Sandstrahlen, Eloxieren, PVD, QPQ
Material Capabilities: Aluminium, Edelmetalle
Processing Method: CNC-Bearbeitung
Drawing Format: PDF, DWG, IGS, STEP, usw.
Component: Transparentes mechanisches Teil
Dimension: Maßgeschneidert
Axis: 5 Achse
Cnc Machine: 5 Achse cnc-Maschine
Produktbeschreibung

Product Overview
This custom high-tolerance machined part is engineered for industrial, automation, and precision instrument applications, machined from aerospace-grade 6061-T6 wrought aluminum alloy on 5-axis simultaneous CNC mills. Every edge, threaded bore, locating feature, , eliminating secondary fitting work and delivering a part that is ready for assembly straight off the machine.

✅ Key Highlight Annotation: Unlike cast or 3D-printed aluminum parts, this billet-machined component retains the full grain structure of the original aluminum bar — giving you 2x higher tensile strength, zero internal porosity, and consistent performance under cyclic load, pressure, or temperature swing.

Core Part Advantages

FeatureDescriptionBenefit For Your Application
Material Grade 🔥6061-T6 Aluminum, certified aerospace stockExceptional strength-to-weight ratio, natural corrosion resistance, excellent machinability, and full compatibility with anodizing, hard coat, powder coating, and chromate conversion finishing.
Tolerance Class ⚡±0.02 mm (±0.0008 in) across all critical datumsLocating pins, mating faces, and threaded holes align perfectly on first assembly; no hand scraping, shimming, or rework required.
Surface FinishAs-machined diamond-sweep finish Ra 0.8 – 1.6 μmSmooth, burr-free faces with no sharp edges or tool chatter marks; ideal for sealing surfaces, sliding interfaces, and visual cosmetic parts.
Thread & Fastener FeaturesFull-depth tapped holes + precision countersinksAll threads are chase-tapped and 100% go/no-go gauged to guarantee fastener fit and full thread engagement.
Stress ReliefPre- and post-machining stress relief cycleZero warp over the part’s full service life — even after anodizing, welding, or repeated thermal cycling from -40°C to +120°C.

Dimensional Specification (Nominal Reference)
All dimensions below are representative for this part family, and can be adjusted to your exact CAD geometry on request.

ParameterValueUnit
Overall Length62mm
Overall Width62mm
Overall Height / Thickness18mm
Minimum Feature Wall Thickness1.5mm
Maximum Through Hole Diameter8mm
Thread Specification (typical)M4 / #8-32—
Weight (net machined)78g
Datum Flatness (primary mounting face)≤ 0.015mm over full 60mm span
Surface Hardness (6061-T6 as-delivered)95HB Brinell
📌 Design Note Annotation: Every dimension on your drawing is validated against our CMM (Coordinate Measuring Machine) inspection report before shipment. We do not ship parts that fall outside your stated tolerance zone — you receive the full inspection log alongside every production batch at no extra cost.

Machining Technology Highlights

  • This part is produced on a rigid high-speed CNC machining cell, with dedicated custom soft jaws and zero-fixture deflection setup to guarantee repeatability across 1-off prototypes all the way to 10,000+ unit production runs.
  • Full 3-axis + 5-axis indexed machining in a single clamp: no second-op alignment errors
  • Climb milling strategy on all aluminum surfaces to minimize tool chatter and leave a mirror-smooth sheared edge
  • Deburring performed by hand at every hole, corner and undercut — no broken taps, no micro-shavings left inside features
  • Final parts are ultrasonically cleaned in isopropyl alcohol + ion-air blown, then sealed in anti-static ESD bags to arrive at your facility completely free of machining coolant residue.

Multi-Material Machining Capability
We do not only machine 6061 aluminum — our full material library is optimized for industrial-grade precision parts across every use case you may need:

Material CategorySupported GradesTypical Applications
Aluminum6061, 7075-T6, 5083, 2024, 6082Automation, robotics, aerospace, fixture, battery enclosures
Engineering PlasticsPOM/Delrin, PA6 Nylon, PC, PEEK, PETG, PMMA/AcrylicInsulation parts, gear trains, test fixtures, transparent covers
Stainless Steel303, 304, 316L, 17-4 PHFood & beverage, medical, marine, corrosion-resistant hardware
Steel & Alloys1045 steel, 4140, C45, tool steelHigh-load brackets, mold inserts, structural components
Copper & BrassC110 pure copper, C360 brassThermal management, electrical contacts, conductive parts
🎯 Flexibility Annotation: You can switch material on the same CAD file without re-tooling fees. If you prototype in 6061 first, then later want to validate performance in 7075 or PEEK, we can go from your exact same drawing directly to production without extra setup delay.

Frequently Asked Questions (FAQ)

  1. Can you hold the exact custom tolerance from my STEP/DXF drawing?
    Yes. We quote every part against your drawing tolerance callouts, and will flag any feature that would require special tooling or a secondary operation before we start machining. All critical dimensions are logged on the CMM inspection report for full traceability.
  2. What finishing options are available for this aluminum part?
    We offer full in-house and partner finishing: clear or colored anodizing, hard anodize (Type III), chromate conversion (Alodine), bead blasting, powder coating, laser engraving / marking, and PTFE dry lubricant coating. We can also add custom passivation for food or medical use cases.
  3. Do you accept one-off custom prototype orders, or do I need to meet a minimum order quantity?
    No MOQ required. We regularly run single prototype parts for R&D teams, engineering validations, and test bench builds, then scale up seamlessly once your design is locked. Your first 1-off part uses the same machine, same tooling, and same inspection standard as your 10,000 unit production run.
  4. Can you help me optimize my existing part design for lower machining cost without losing performance?
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