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| Brand Name: | VIGOROUS |
| Moq: | 1 Piece |
| Price: | Negotiable |
| Payment Terms: | T/T,L/C |
| Supply Ability: | 500–2000 pcs/month |
High Precision Custom Multi‑Axis Machined Aluminum Structural Housing for Industrial Machinery
This multi‑layer complex flange housing is manufactured by advanced 5‑axis CNC milling process. It features irregular split upper flange, deep inner hollow cavity, multi‑direction distributed threaded holes and circular bottom flange. Multiple angled surfaces and hole arrays are completed in multi‑angle machining setup. 5‑axis machining eliminates errors caused by repeated re‑clamping, guarantees excellent perpendicularity, positional accuracy and parallelism across all mounting faces for heavy‑duty mechanical assembly.
| Item | Specification |
|---|---|
| Main Body Material | Aluminum 6061‑T6 (primary), supports Stainless Steel, Brass, Carbon Steel, POM |
| Overall Outer Diameter | Customized per CAD drawings (Sample reference: 220 mm) |
| Overall Height | Customized per CAD drawings (Sample reference:165 mm) |
| Key Structural Features | Dual‑flange layout, irregular upper flange, deep inner cavity, mixed threaded & through‑hole array, multi‑angle machined mounting surfaces |
| Machining Tolerance | ±0.015 ~ ±0.03 mm; tighter tolerance available for critical mating features |
| Core Manufacturing Process | 5‑Axis CNC Milling, Drilling, Tapping, Deep‑cavity Deburring |
| Surface Finish Options | Hard anodizing, natural anodizing, polishing, sandblasting |
| Custom Method | Fully custom manufactured according to customer CAD drawings or physical samples |
We machine these complex flange housings from solid raw material billets, no casting. For 6061‑T6 aluminum, well‑tuned spindle speed, feed rate and tool selection prevent material deformation when removing large volumes of material for deep cavities. 5‑axis simultaneous machining allows accessing side walls, angled holes and inner cavity profiles in fewer setups, which greatly improves positional accuracy of distributed hole patterns and mating flanges. Raw material incoming inspection verifies alloy grade; we also handle stainless steel, brass and steel variants for higher strength or corrosion‑resistant requirements. All critical dimensions are verified after machining.
表格
| Industry | Typical Application Scenarios |
|---|---|
| Industrial Automation | Equipment connection housings, mounting flanges, structural support parts |
| Machinery & Transmission | Gearbox housings, coupling flanges, heavy‑duty connection components |
| New Energy Equipment | Custom structural housing, motor connection flanges |
| Aerospace & Precision Equipment | Complex multi‑axis machined structural parts |
| Material Category | Common Grades |
|---|---|
| Aluminum Alloy | 6061‑T6,7075,5052 |
| Stainless Steel | 304, 316L, 17‑4PH |
| Carbon Steel | 45#, 4140 alloy steel |
| Brass / Copper | H62, C1100 copper |
| Engineering Plastics | POM, PA66, PEEK |
Special material grades are acceptable as per customer technical specifications.
Q1: Are you able to make this complex flange housing from my own CAD drawing? A: Yes, we provide full custom 5‑axis CNC machining service. Please send your 2D / 3D CAD files or physical samples for quotation.
Q2: What materials can be used for this 5‑axis machined housing? A: Aluminum 6061‑T6 is our most common option; we also process stainless steel, carbon steel, brass and engineering plastics for different strength or corrosion‑resistance demands.
Q3: What tolerance can you achieve for deep cavity and multi‑hole flange parts? A: Standard tolerance range ±0.015‑0.03 mm. Extra tight tolerance can be realized for critical mating features upon drawing requirements.
Q4: Can you supply raw material test certificates? A: Yes, original mill material certificates are available upon your request.
Q5: What is your MOQ for custom 5‑axis machined components? A: Small prototype batches are supported. MOQ depends on part complexity; please contact us for detailed offer.
