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| Brand Name: | VIGOROUS |
| Moq: | 1 Piece |
| Price: | Negotiable |
| Payment Terms: | T/T,L/C |
| Supply Ability: | 500–2000 pcs/month |
This complex helical rotor part is manufactured by high‑precision 5‑axis simultaneous CNC milling. It features continuous twisted helical flow channels, multi‑position mounting flange with bolt holes, internal bore cavities and multi‑angle free‑form curved surfaces. Custom optimized fixture solutions are applied during machining to suppress vibration for curved thin‑wall sections. Sophisticated tool‑path programming guarantees uniform wall thickness, eliminates thin‑wall distortion, and achieves high‑performance material removal for structural weight‑optimization.
Machining Features: Continuous twisted helical curved profile, multi‑step hollow flow passages, thin‑wall curved geometry, precision concentric bore seats, distributed flange mounting bolt holes. Custom rigid fixture setups are required to suppress chatter during high‑speed 5‑axis milling. Strict wall‑thickness tolerance control is implemented across all hollow flow‑channel sections.
Component Advantages: Excellent strength‑to‑weight ratio, optimized overall mass, high positional accuracy for flange mounting holes, stable structural rigidity, compact integrated geometry. Widely deployed for turbo machinery, fluid‑handling equipment, automation systems and special industrial transmission assemblies.
| Item | Specification |
|---|---|
| Primary Base Material | 6061‑T6 Aluminum (standard); optional: 7075‑T6 aluminum, 304/316 stainless steel, titanium alloy, brass, acetal POM |
| Overall Outer Diameter | 162 mm |
| Overall Total Length | 215 mm |
| Key Part Features | Twisted helical flow channels, thin‑wall curved structure, precision flange mounting holes, internal machined bore cavities |
| Dimensional Tolerance | ±0.012 ~ ±0.028 mm |
| Core Manufacturing Process | 5‑axis simultaneous CNC milling, precision boring, tapping, contour finishing, complex‑part deburring |
| Surface Finish | Fine milled metallic finish; optional bead blasting / passivation / anodizing upon request |
| Customization Method | Custom manufacture from customer‑supplied CAD 3D files or physical sample parts |
Beyond custom 5‑axis milled helical rotor components, we offer diversified material processing services. We can produce custom helical rotors, spiral housing parts, complex curved transmission components in aluminum, stainless steel, titanium alloy, brass and engineering plastics. Whether you need lightweight turbo rotors, fluid‑system flow‑path components or special curved machinery parts, we can strictly manufacture per your CAD drawings or provided samples.
Q1: Can you manufacture this helical rotor component from my CAD drawings?
A1: Yes, we provide full custom manufacturing service. Please send your CAD files for technical DFM evaluation and formal quotation.
Q2: What alternative material options are available besides 6061‑T6 aluminum?
A2: We support 7075‑T6 aluminum, 304 /316 stainless steel, titanium alloy, brass, POM and other industrial engineering materials for custom complex rotor components.
Q3: How do you prevent thin‑wall hollow section deformation during 5‑axis milling?
A3: We apply custom engineered fixture solutions together with optimized conservative cutting parameters to minimize machining vibration and part distortion, followed by comprehensive dimensional inspection after machining.
Q4: What tolerance level can you achieve for the internal bore and flange mounting holes?
A4: Standard tolerance reaches ±0.028 mm; high‑precision 5‑axis milling can achieve tight tolerance down to ±0.012 mm for critical bores and hole‑position features.
Q5: What is the order quantity requirement for custom CNC helical rotor parts?
A5: Low‑volume prototype orders are supported. Minimum order quantity depends on part complexity. Please contact us to get detailed pricing.
