Wrought Precision Machined Aluminum Parts Locating Connection Flange Seat For Industrial Positioning

CNC Custom Machined Industrial Grade Part

📌 Core Highlight Annotation

✅ Embossed Priority Mark: This part is 100% CNC monolithic machined from solid aviation-grade 6061 aluminum billet, no die casting, no welding assembly, no secondary bonding — zero hidden structural failure points for high-precision positioning scenarios.

1. Material & Performance Overview

We selected 6061-T6 wrought aluminum alloy as the default base material for this locating flange seat, the industry standard for high-stability motion and connection components:

• Tensile strength reaches 310 MPa, yield strength 276 MPa

• Hard anodized surface option delivers 400+ HV hardness, scratch and corrosion resistant

• Density only 2.7 g/cm³, 1/3 the weight of equivalent steel flanges, no extra load on moving axes

• Natural thermal conductivity 167 W/m·K, eliminates accumulated heat during high-cycle repeated positioning

🎯 Key Part Advantage Annotation
This integrated flange seat eliminates the runout error that normally comes from assembling separate flange, locating pin and adapter parts into one unit. Total concentricity ≤ 0.008 mm, flatness on the mounting face ≤ 0.005 mm.

2. Technical Specification Table

3. CNC Machining Feature Breakdown

Every locating flange seat goes through 5-axis simultaneous full milling in one single clamping setup, no secondary re-fixture error introduced:

1. Blank Sourcing: 100% traceable prime aluminum bar stock, no recycled scrap material to avoid hidden porosity

2. Rough Machining: 80% material removed in stress-relieved cycle, reserved uniform 1.2 mm finish allowance

3. Precision Finishing: All locating faces, bore, step and mounting holes finished in one continuous pass, no tool mark offset

4. Deburring & Edge Breaking: All sharp edges hand broken to C0.2, no micro burrs that could damage mating surfaces

5. Final Metrology Check: Every single part goes through CMM coordinate measurement full dimension inspection, serial number marked for full traceability

⚠️ Process Difference Annotation
Unlike generic off-the-shelf flanges, this custom locating seat is engineered to hold zero drift even after 1,000,000+ repeat positioning cycles, which is impossible for stamped or cast flange parts.

4. Multi-Material Customization Capability

We do not only produce aluminum versions. You can specify full material diversity to match your exact application environment:

• Aluminum Series: 6061, 6063, 7075-T6, 5052, 2024 — for light weight, high strength, general automation and aerospace use

• Stainless Steel Series: 303, 304, 316L, 17-4 PH — for food & medical, corrosive fluid, high temperature or hygienic environment

• Engineering Plastic Series: POM, PEEK, PVDF, UHMWPE — for non-metal anti-magnetic, insulation or low-wear dry running scenarios

• Brass & Copper Series: C3600, C1100 — for electrical conductivity, low friction thread or grounding use

All materials come with full material certification upon request.

5. Frequently Asked Questions (FAQ)

1. Q: What tolerance level can you guarantee on this custom flange seat?
   A: For standard features we hold ±0.01 mm directly; for critical locating faces, bores and step datums we can deliver ±0.003 mm on request, with full CMM inspection report supplied together with shipment.

2. Q: Can I modify the dimensions, hole pattern or add custom features based on my existing drawing?
   A: 100% fully customizable. You can send 2D DXF / DWG or 3D STEP/STP files, we will give DFM feedback within 2 hours and start machining right after your confirmation, no minimum order quantity for prototype batch.

3. ns for the aluminum version?
   A: Yes, we support clear/color anodizing, hard anodizing, chromate conversion coating, bead blasting, passivation, electropolishing, PTFE coating and laser engraving for part marking.

4. Q: Can you help test and verify the concentricity and positioning accuracy before shipping?
   A: Every unit comes with full dimensional inspection data by default. If you need specialized roundness, runout or dynamic positioning test report, we can run it on our high-precision rotary meter and attach the full test sheet to your order at no extra cost.