Medical Device Components CNC Machined Aluminum Bone Plates Locking Compression 5 Axis

This custom CNC machined bone plate component is designed for medical CNC machining and orthopedic device development. The product range includes locking plate, compression plate and anatomical plate structures for femur, tibia and humerus applications. Complex contours, countersunk holes, threaded holes and anatomical profiles are produced through precision CNC machining and multi-axis processing.

Aluminum alloy can be used for customer-specified prototypes, engineering components and development applications. Material and technical requirements can be customized according to the engineering drawing.

The bone plate structures feature thin curved profiles with multiple precision holes arranged along the plate body. Different plate geometries can be developed for femur, tibia and humerus applications according to customer designs.

The machining challenge comes from maintaining the relationship between the plate contour, hole positions, countersunk areas and curved surfaces while keeping the thin component stable during machining.

5-axis CNC machining can be used for complex contours, angled surfaces and multi-directional features. Precision milling is applied to the plate profile and functional areas, while drilling, boring, threading and countersinking are used for the various hole structures.

The typical CNC machining workflow includes:

Material Preparation → CNC Rough Milling → 5-Axis Contour Machining → Precision Hole Machining → Threading → Countersinking → Fine Milling → Chamfering & Deburring → Final Inspection

• 5-Axis CNC Milling — for curved anatomical profiles and complex contours
• Precision Drilling — for accurately positioned plate holes
• Thread Milling / Tapping — for threaded locking-hole structures
• Countersinking — for controlled hole seating surfaces
• Contour Milling — for thin and curved plate profiles
• Fine Milling — for controlled surface finish
• Chamfering & Deburring — for clean and smooth edges

• Material: Aluminum Alloy
• Process: CNC Milling, Drilling, Threading and 5-Axis Machining
• Plate Designs: Locking, compression and anatomical configurations
• Bone Applications: Femur, tibia and humerus designs
• Features: Precision holes, threaded holes, countersinks and curved contours
• Surface: Fine CNC machined finish
• Tolerance: According to engineering drawing
• Production: Prototype, small batch and repeat production

• Custom CNC machining based on engineering drawings
• Suitable for complex medical component geometries
• 5-axis machining for curved and multi-angle profiles
• Accurate hole positioning and contour control
• Supports prototype and small-batch production
• Custom threading, countersinking and edge finishing
• Inspection based on customer-defined critical dimensions

This type of custom CNC component can be developed for:

• Orthopedic device development
• Medical equipment components
• Bone plate prototypes
• Surgical instrument development
• Medical engineering projects
• Orthopedic research and testing
• Custom medical device assemblies

For precision medical CNC components, inspection focuses on the features that directly affect fit, positioning and assembly.

Inspection areas include:

• Overall plate dimensions
• Hole diameter and position
• Thread dimensions
• Countersunk geometry
• Plate thickness
• Curved profile
• Surface condition
• Edge and burr condition

Inspection requirements can be defined according to the customer's drawings and quality specifications.

We manufacture custom medical CNC components from:

2D Engineering Drawings | 3D CAD Models | STEP Files | Physical Samples

Before production, the machining structure can be reviewed for tool access, thin-wall stability, hole machining and 5-axis processing requirements.