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CNC Turn-Mill Aluminum Special Cylinder Shell, Custom Position Connection Flange Component

Basic Properties
Place of Origin: CHINA
Brand Name: VIGOROUS
Trading Properties
Minimum Order Quantity: 1
Payment Terms: L/C
Product Summary
Product Overview This custom special-shaped cylindrical housing is manufactured by CNC turn-mill composite machining. Integrated with positioning connection flange and mounting lugs, this structural component features complex internal bore, multi-angle threaded holes and asymmetric side brackets. We ...

Product Details

Customization: Available Upon Request
Strength: High Tensile Strength
Durability: Corrosion Resistant And Wear Resistant
Surface Roughness: Ra 1.6 μm / Ra0.8 μm
Key Bore Tolerance: Ø90 ₀⁺⁰·⁰³ Mm / Ø89 ₀⁺⁰·⁰³ Mm
Machining Method: CNC Turning + 5-Axis Milling
Tolerance: ±0.01 Mm
Color: Customizable
Machining Process: Mill-Turn Composite Production
Overall Dimension: Approx. Ø125 * 22 Mm
Load Capacity: 6 Kg
Maximum Outer Diameter: Ø90 Mm
Qualitycontrol: ISO Certified Inspection And Testing
Weight: Lightweight, Depends On Design
Thermalresistance: Up To 150°C
Product Description

Product Overview

This custom special-shaped cylindrical housing is manufactured by CNC turn-mill composite machining. Integrated with positioning connection flange and mounting lugs, this structural component features complex internal bore, multi-angle threaded holes and asymmetric side brackets. We support a wide range of metal material options, with aluminum alloy as our mainstream choice for lightweight high-strength industrial applications.

Product Parameter Table

表格

Item Specification Remarks
Product Name Special-shaped Cylindrical Structural Housing with Positioning Flange Custom OEM part, non-standard design
Processing Method CNC Turn-Mill Composite Machining / 5-Axis CNC Milling ✅ One-setup machining to guarantee coaxiality & hole position tolerance
Available Materials 6061 Aluminum, 7075 Aluminum, Stainless Steel 304/316, Brass ⭐ 6061 & 7075 Al are most popular for lightweight structural parts
Estimated Dimension Total Length: 260mm; Max Outer Diameter: 72mm; Flange Width: 65mm All dimensions fully customizable per your drawing
Surface Finish As-machined, Deburred, Polishing, Anodizing, Sandblasting Optional surface treatment
Tolerance ±0.02mm for critical features Precision control for assembly mating surfaces
Application Robotics, UAV, Aerospace, Automation Equipment Light load & medium load structural connection

Product Features & Advantages

✅ Material Diversity (Core Highlight)

We can machine multiple metal materials to match different working environments:

  1. 6061 Aluminum Alloy: Good machinability, moderate strength, excellent corrosion resistance, low cost. Ideal for general industrial structural parts.
  2. 7075 Aluminum Alloy: High tensile strength, close to steel, ultra-lightweight. Perfect for aerospace & robot components with high load requirement.
  3. 304 / 316 Stainless Steel: Anti-rust & corrosion resistant, suitable for humid, chemical working conditions.
  4. Brass: Good wear resistance & electrical conductivity, used for sealing and conductive fittings.

📌 Key Note: Material selection directly affects part weight, strength, cost and service life. Our engineering team can recommend the best material based on your working condition.

✅ Machining Characteristics

  • Turn-mill composite process: Complete turning of inner/outer cylinder, milling of mounting lugs, drilling & tapping of angled holes in single clamping.
  • Avoid repeated re-clamping errors, ensure high coaxiality of the cylinder bore and precise position of mounting holes.
  • Complex asymmetric structure can be realized without multiple fixtures.
  • Strict deburring treatment to remove sharp edges for safe assembly.

✅ Product Core Advantages

  1. Integrated Structure Design: Cylinder body, mounting ears and positioning flange processed as one piece. No welding assembly, higher rigidity and stability.
  2. High Precision Mating: The positioning flange and inner bore maintain tight tolerance, ensuring accurate alignment during equipment assembly.
  3. Lightweight & High Rigidity: Aluminum version reduces overall equipment weight while maintaining enough structural strength.
  4. Full Customization: Modify length, diameter, hole layout, flange size according to your CAD drawings or samples.

Application Scenarios

  • Humanoid robot joint housing & robot arm structural connectors
  • Industrial UAV arm and optoelectronic pod support cylinder
  • Aerospace lightweight sensor mounting bracket
  • Automation machinery positioning connection parts
  • Optical testing equipment structural shell

FAQ

Q1: What file formats do you accept for custom machining?

A: We accept STEP, IGES, SolidWorks, CAD PDF drawings. 3D model + 2D drawing with tolerance marks is preferred for quotation.

Q2: Can I choose different materials for this cylindrical housing?

A: Yes. We support aluminum, stainless steel, brass and other metal materials. Our engineer will suggest suitable material after knowing your load and working environment.

Q3: What is your typical tolerance for critical mating surfaces?

A: Normally ±0.02 mm for key features. We can achieve tighter tolerance up to ±0.005mm for ultra-precision requirements.

Q4: What surface treatments can you provide after CNC machining?

A: We offer polishing, sandblasting, hard anodizing, clear anodizing, passivation for stainless steel, etc.

Q5: What is your MOQ for this custom CNC turn-mill part?

A: No strict MOQ. We support prototype one-off sample machining and mass production orders.

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