Quality Custom 5-Axis CNC Aluminum Valve Housing, Precision Machined Alloy Body for Hydraulic Pneumatic Automation factory

Custom 5-Axis CNC Aluminum Valve Housing, Precision Machined Alloy Body for Hydraulic Pneumatic Automation

Basic Properties

Place of Origin: CHINA

Brand Name: VIGOROUS

Trading Properties

Minimum Order Quantity: 1

Payment Terms: L/C,T/T

custom machined aluminum parts

Precision Machined Component: Custom Metal Parts ManufacturingProduct OverviewThis product is a high-precision, custom-machined component designed for demanding mechanical applications. Utilizing advanced Computer Numerical Control (CNC) milling technology, it features a complex dual-bore housing ...

Product Details

Customization: Available Upon Request

Materials: AL6061, 7075

Raw Material: SUS304

Processing Service: Cutting, CNC,Anodizing

Machining Process: Turn-Mill Composite Machining

Process: Aluminum Laser Cutting

Dimension: Customized Dimension, Per Drawing

Precision: +/-0.01mm

Service: OEM, Customized, CNC Machining

Dimensional Tolerance: ±0.005 Mm

Material: Aluminum

Surface Roughness: Ra 1.6 μm

Surface Treatment: Anodizing Clear

Application: Automotive, Aerospace, Electronics, Medical Devices

Drawing Format: 2D/(PDF/CAD); 3D(IGES/STEP)

Overall Height: Approx. 60 Mm

Product Description

Precision Machined Component: Custom Metal Parts Manufacturing

Product Overview

This product is a high-precision, custom-machined component designed for demanding mechanical applications. Utilizing advanced Computer Numerical Control (CNC) milling technology, it features a complex dual-bore housing structure that ensures superior alignment and durability. We specialize in producing intricate parts with tight tolerances, tailored to meet the exact specifications of our clients' designs.

Estimated Dimensions & Specifications

Parameter	Estimated Value	Description
Overall Length	80.0 mm	Overall height from the bottom flange to the top edge.
Flange Width	60.0 mm	Maximum width across the mounting flange holes.
Top Bore Diameter	40.0 mm	Inner diameter of the main vertical bore.
Side Bore Diameter	25.0 mm	Inner diameter of the horizontal side bore.
Material	Aluminum 6061-T6	A high-strength, easily machinable aluminum alloy.
Surface Finish	Smooth Machined / Anodized	As-shown smooth finish, with optional surface treatments.
Tolerance	+/- 0.01 mm	Precision tolerance standard for a perfect fit.

Key Features & Machining Highlights

KEY HIGHLIGHT: Unmatched Coaxiality
This part's core advantage lies in its perfectly perpendicular dual-axis bore structure. By using a 5-axis CNC machine in a single setup, we guarantee exceptional coaxiality and verticality between the top and side bores. This eliminates alignment errors and minimizes wear and tear during final assembly, ensuring superior performance and longevity.

KEY HIGHLIGHT: Precision Integration Points
The component is designed for seamless integration. It features a precisely threaded side port and strategically placed counterbored mounting holes on the flange. This design not only facilitates rapid and secure assembly but also ensures the structural integrity and sealing capability required for high-pressure applications.

KEY HIGHLIGHT: Optimal Strength-to-Weight Ratio
Manufactured from aerospace-grade aluminum alloy, this housing provides the necessary strength to withstand operational stresses while remaining exceptionally lightweight. This is crucial for reducing the inertial load on moving parts in high-speed automation or automotive systems.

Versatile Material Customization

While the featured product is made from high-quality aluminum, we offer extensive material options to suit any requirement:

Aluminum Alloys: 6061-T6, 7075-T6, 2024 (Excellent strength-to-weight ratio, ideal for aerospace and robotics)
Stainless Steel: 304, 316 (Superior corrosion resistance for medical and marine environments)
Steel & Alloy Steel: 45#, 4140, 42CrMo (Exceptional strength for heavy-duty industrial applications)
Engineering Plastics: ABS, Nylon, PEEK, POM, PC (Lightweight, electrically insulating, and chemically resistant)
Brass / Copper: C3604 (Excellent thermal and electrical conductivity)

Product Advantages

Complex Geometry Mastery: We can accurately produce intricate features like internal pockets, multi-angle counterbores, and high-precision threads without any burrs or sharp edges.
Superior Surface Quality: The standard machined finish is uniform and smooth, making the part suitable for both functional and cosmetic applications. It can also be further treated with anodizing, sandblasting, or powder coating.
Cost-Effective for Any Volume: Our CNC process is highly efficient, making it an ideal solution for both single prototypes and large-scale mass production, helping you save on costs.

Application Scenarios

This component is engineered for reliability in a wide range of industries:

Automation & Robotics: Joint connectors, transmission components for production lines.
Automotive Industry: Custom chassis parts, sensor brackets, fluid control valve bodies.
Aerospace & Drones: Precision mounting brackets, UAV arm connectors.
Medical Devices: Fixed bases and mounting components for high-end medical imaging equipment.
Fluid & Pneumatic Systems: Hydraulic valve blocks, pneumatic cylinder fittings.

Frequently Asked Questions (FAQ)

Q1: Do you provide OEM/ODM services?
A: Yes, we specialize in custom manufacturing. Please send us your 2D drawings (PDF/DWG) and 3D models (STEP/IGES), and we will provide a free quotation and DFM (Design for Manufacturability) analysis.

Q2: What tolerance range can you achieve?
A: We can consistently achieve tolerances of ±0.005mm to ±0.02mm, depending on the material and specific feature requirements. All parts are inspected with a high-precision CMM (Coordinate Measuring Machine).

Q3: Do you offer surface treatment services?
A: Yes, we offer a wide range of surface treatments including Anodizing (Black, Clear, Red, Blue, etc.), Sandblasting, Powder Coating, and Brushing to meet your aesthetic and functional needs.

Q4: What is the typical lead time?
A: For prototypes, the lead time is typically 5-7 working days. For mass production, it is generally 10-15 working days, depending on the quantity and complexity.