| Brand Name: | VIGOROUS |
| Moq: | 1 Piece |
| Price: | Negotiable |
| Payment Terms: | T/T,L/C |
| Supply Ability: | 500–2000 pcs/month |
This custom L-shaped dual coaxial bearing robotic joint housing is manufactured with 5-axis simultaneous one-clamp CNC milling, integrating two perfectly aligned upper/lower bearing seats, full radiused closed reinforcing ribs, bottom distributed countersink mounting holes, and the continuous curved monolithic frame in one single forming workflow. The heavy duty structural component is engineered for industrial robotic arm joint modules, 6-axis manipulator links, automated rotary positioning stages, and AGV mobile robot steering assemblies, strictly controlling dual bearing seat coaxiality, full frame stiffness, and bottom mounting flatness, to guarantee zero bearing jam, no structural resonance and long cycle life under millions of dynamic load operations.
This L-type robotic joint support frame is fully machined from solid stainless steel billet, no welding, no separate assembling seams that will introduce hidden structural fatigue point. Every feature on the part — the two upper/lower coaxial circular bearing bores, all the closed loop curved reinforcing ribs connecting top bearing seat and bottom mounting plate, 20+ distributed countersink bolt holes, and all the continuous fillet transitions — are finished in one single 5-axis machine clamping cycle, so the two bearing seats keep absolute perfect coaxial alignment, no offset that will cause bearing wear or rotation jam, the reinforcing ribs share equal material thickness and symmetric distribution to eliminate structural resonance under dynamic arm movement.
We support a full range of material grades to match different robotic application scenarios: 316 stainless steel for corrosion resistant medical and food processing robotic systems, 7075-T6 aluminum for lightweight collaborative robot arms, 17-4 PH precipitation hardening stainless steel for heavy payload industrial manipulators, and 6061-T6 aluminum for low cost small automation robot modules. Every finished joint housing goes through 3 full inspection steps before packaging: dual bearing seat coaxiality CMM check, bottom plate flatness test, and full structural dynamic resonance validation, to make sure the bearing fits perfectly and rotates smoothly for thousands of continuous hours.
|
Item |
Technical Specification |
|---|---|
|
Overall Outer Dimension |
Customizable, standard stock 182mm * 146mm * 115mm |
|
Upper Bearing Seat Inner Diameter |
Customizable, standard stock 62mm |
|
Lower Bearing Seat Inner Diameter |
Matched to upper bore, standard stock 62mm |
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Bottom Mounting Plate Size |
146mm * 108mm, fully configurable |
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Dual Bearing Seat Coaxiality |
≤ 0.004 mm |
|
Bottom Mounting Plate Full Flatness |
≤ 0.006 mm |
|
Bearing Seat Inner Bore Surface Roughness |
Ra 0.4 ~ Ra 0.8 |
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Reinforcing Rib Distribution |
6 closed loop radiused ribs, no sharp corners |
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Available Materials |
316 Stainless Steel, 17-4 PH Hardened Stainless Steel, 7075-T6 Aluminum, 6061-T6 Aluminum |
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Surface Treatment |
Electropolishing, Passivation, Hard Anodizing, Brushed Finish, Black Oxide |
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Weight |
1.95 kg (316 stainless steel standard version) |
|
Processing Characteristics |
5-axis one-setup full machining, dual bearing bore synchronous boring, anti-vibration rib high speed milling, full radius no sharp corner清根, structural stress relieving |
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Production Capability |
Prototype development, low volume production, mass manufacturing |
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Applicable Industries |
Industrial Robot Arm Joints, 6-Axis Manipulator Links, Automated Rotary Positioning Stages, AGV Steering Assemblies, Medical Surgical Robot Modules |
Full 5-Axis One-Clamp Monolithic Machining: The entire L-shaped housing is machined from one solid material block without any secondary re-clamping, no accumulated positioning error between upper bearing seat, lower bearing seat, and bottom mounting plate, all critical features keep consistent relative position at micron level.
Dual Bearing Bore Synchronous Precision Boring: The two coaxial bearing seats are bored at the same time with dual synchronizing boring tools, no step offset between upper and lower inner wall, 100% of the bearing outer ring will contact the full inner seat face, no point load, no abnormal wear even after 10 million rotation cycles.
Anti-Vibration Reinforcing Rib High Speed Milling: All closed curved reinforcing ribs are milled with optimized high speed low feed parameters, no micro chatter mark left on rib surface, all rib structure keeps even thickness, the housing natural frequency is tuned far away from robot operation frequency to eliminate structural resonance completely.
Full Fillet No-Sharp-Corner Root Cleaning: All transition corners between ribs, bearing seat and bottom plate are fully radiused and manually deburred, no tiny stress concentration sharp point, no structural fatigue crack even under millions of dynamic load cycles.
Low Temperature Cryogenic Stress Relieving: Every finished housing goes through cryogenic treatment + vibratory stress relieving after all machining steps, all internal cutting stress is fully removed, no frame deformation or bearing seat coaxiality drift even after long time continuous use.
Zero jam perfect bearing fit: Two bearing seats keep absolute coaxial alignment, the inserted bearing can rotate freely without any extra preload adjustment, no side friction or overheat issue.
Ultra high structural rigidity: Monolithic no-weld frame + closed reinforcing ribs deliver 3x higher stiffness than assembled welded joint parts, the robot arm positioning repeat accuracy will not drop even under full payload.
100% interchangeability between batches: All housings share the same coaxial tolerance, same mounting hole position, same frame stiffness, you can replace old housing on site without re-calibrating the robot arm zero position.
100% custom to your drawings: We support full custom bearing seat diameter, mounting hole layout, rib distribution, material selection and surface finish, from 1 prototype piece to 1000+ mass production batches, fully follow your 2D/3D CAD files or original sample reference.
Full traceable quality control: Every order comes with material test certificate, dual bearing coaxiality inspection report, and dynamic resonance test record, you don't need extra incoming quality check work before assembly.
Q1: Can you manufacture this custom dual bearing robotic joint housing exactly following my own engineering drawings or 3D models?
A1: Absolutely yes — we provide full turn-key custom 5-axis CNC machining service for robotic structural components. You only need to upload your 2D/3D design files or send us your original sample, our engineering team will run free DFM review and confirm all critical tolerance points before starting production.
Q2: Which material do you recommend most for this dual bearing robot joint housing?
A2: For most industrial heavy payload robotic applications, 17-4 PH precipitation hardened stainless steel is the top pick, it delivers maximum structural rigidity and impact resistance. For collaborative lightweight robot arms, 7075-T6 aluminum with hard anodizing gives the best performance.
Q3: What is the tightest tolerance you can guarantee for the two coaxial bearing seats?
A3: We can hold dual bearing seat coaxiality ≤ 0.004 mm, meets the zero-jam requirement for precision robotic rotating joints.
Q4: What surface treatments do you support for this robotic joint housing?
A4: We support stainless steel electropolishing, passivation, hard anodizing for aluminum parts, fine brushed finish, and black oxide treatment. You can select the exact treatment that matches your robot working environment, sanitary grade and anti-corrosion requirement.
Q5: Can you accept small batch custom prototype orders for this part?
A5: Yes, small batch prototype orders are fully supported. The standard prototype lead time is 7~12 working days, mass production lead time is 10~18 working days, we will confirm the exact timeline to you after sending formal quotation.