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High Precision Custom Machined Metal Parts Fitting Block Mechanical Component

High Precision Custom Machined Metal Parts Fitting Block Mechanical Component

Brand Name: VIGOROUS
Moq: 1 Piece
Price: Negotiable
Payment Terms: T/T,L/C
Supply Ability: 500–2000 pcs/month
Detail Information
Place of Origin:
CHINA
Surface Finish:
Plated
Contact:
Contact Us Today
Micro Machining:
Broaching, Drilling, Milling, Other
Feature:
Five-axis CNC Part
Inspection:
100% Factory Inspection In House
Size:
According To Customer’s Drawing
Finishing:
Anodizing,Polishing,Electro Platining
Material:
Aluminum, Stainless Steel, Brass, Titanium
Type:
Thread Straight And Plain ((custom-made)
Productname:
CNC Metal Parts
Package:
Customized Service
Materials:
Stainless Steel 304
Packaging Details:
Standard packaging uses corrugated cartons. For heavy single items or large-volume sea freight orders, fumigation-free plywood wooden cases are applied. Each precision machined part is individually wrapped with bubble wrap or EPE foam to protect against sc
Supply Ability:
500–2000 pcs/month
Highlight:

precision custom machined metal parts

,

precision mechanical component

,

304 mechanical component

Product Description

We support a full range of material grades to match different working environments: 304 / 316L food grade stainless steel for sanitary medical and food processing systems, 17-4 PH precipitation hardening stainless steel for high pressure hydraulic and industrial manifold applications, 6061-T6 hard anodized aluminum for low weight pneumatic automation systems. Every finished chamber plate goes through 3 full inspection steps before packaging: dual bore pressure leak test, full plate flatness CMM check, and flow channel smoothness visual inspection, to make sure it connects perfectly to your mating seals and modules, no stagnant fluid residue left inside.

Specification Table

Item

Technical Specification

Overall Outer Profile Size

Customizable, standard stock 152mm * 78mm

Total Plate Thickness

18mm ~ 32mm, standard stock 22mm

Dual Large Chamber Bore Diameter

Customizable, standard stock 38mm

Conical Guide Port Quantity

4 ports, custom port size & angle available

Internal Flow Channel Surface Roughness

Ra 0.2 ~ Ra 0.4

Dual Bore Coaxiality to Plate Datum

≤ 0.005mm

Full Plate Top & Bottom Flatness

≤ 0.006mm across the full 152mm profile

Bore Sealing Groove Concentricity

≤ 0.004mm

Available Materials

304 Stainless Steel, 316L Food Grade Stainless Steel, 17-4 PH Hardened Stainless Steel, 6061-T6 Aluminum

Surface Treatment

Electropolishing, Passivation, Hard Anodizing, Black Oxide, Bead Blasted Brushed Finish

Pressure Rating

Up to 25 bar (stainless steel version)

Processing Characteristics

5-axis one-setup milling, dual bore simultaneous honing, internal channel micro burr removal, leak test 100% per unit

Production Capability

Prototype development, low volume production, mass manufacturing

Applicable Industries

Hydraulic Manifold Distribution, Medical Diagnostic Fluid Cartridges, Semiconductor Vacuum Valve Bodies, Food Processing Sanitary Flow Control, Pneumatic Automation Modules

Core Machining Features (Processing Highlight Section)

  1. 5-Axis One-Setup Simultaneous Milling: The entire irregular 8-shaped plate is processed on 5-axis machine without any repositioning, all external profile cutting, chamber boring, conical port drilling, and hidden internal flow channel milling are completed in one pass, locking all positional tolerance under micron level, no accumulated error that will break flow path alignment.

  2. Dual Bore Synchronous Precision Honing: The two large concentric chamber bores are honed at the same time with dedicated paired honing tools, no step mark on the full inner wall, the cross hatch oil/fluid retention texture forms perfect sealing surface for O-rings, no leakage even after thousands of pressure cycles.

  3. Internal Flow Channel Micro-Burr Removal: All hidden internal transition flow paths go through dual process: first chemical electrochemical deburring, then manual soft abrasive flow polishing, no tiny burr or sharp corner left inside, no stagnant fluid dead zone, no particle fall off that will contaminate your working media.

  4. Full Plate Datum Surface Precision Grinding: Both top and bottom sealing reference faces are surface ground after all milling operations, flatness ≤ 0.006mm across the full irregular plate surface, no tilt, the sealing O-rings will compress evenly on every contact point between this plate and mating parts.

  5. Full Pressure Leak Test Per Unit: Every finished chamber plate goes through air pressure leak test under rated working pressure for 3 minutes, 100% of units pass no bubble leak inspection, zero leakage risk before shipping to you.

Product Advantages

  • Zero dead zone full flow performance: No welding seam, no assembling gap inside all flow paths, fluid goes through the plate with near zero resistance, no residual medium will stay and block the system.

  • Ultra reliable no leak operation: All sealing faces and chamber bores are controlled under micron tolerance, matched standard O-rings will seal perfectly even under frequent pressure change cycles.

  • 100% interchangeability between batches: All non-standard profile features are locked in the same one-clamp machining workflow, every plate shares identical port position and chamber dimension, you can replace old plates on site without re-aligning any fluid lines.

  • 100% custom to your drawings: We support full custom irregular outer profile, flow channel layout, dual bore dimension, conical port angle, material selection and surface finish, from 1 prototype piece to 1000+ batch orders, fully follow your 2D/3D CAD files or original sample reference.

  • Full traceable quality control: Every order comes with material test certificate, pressure leak test report, and flow channel inspection record, you don't need extra incoming quality check work before assembly.

FAQ

Q1: Can you manufacture this custom 8-shaped dual chamber plate exactly following my own engineering drawings or 3D files?
A1: Absolutely yes — we provide full turn-key custom 5-axis precision manifold machining service for non-standard fluid control components. You only need to upload your 2D/3D design files or send us your original sample, our engineering team will run free DFM review and confirm every critical tolerance point before starting production.

Q2: Which material do you recommend most for this dual port chamber plate?
A2: For most sanitary medical or food processing applications, 316L food grade stainless steel with electropolishing is the top pick. For high pressure hydraulic manifold systems, 17-4 PH hardened stainless steel gives the maximum pressure resistance.

Q3: What is the tightest tolerance you can guarantee for the dual chambers and sealing face?
A3: We can hold dual bore coaxiality ≤ 0.005mm, and full plate flatness ≤ 0.006mm, meets the zero-leakage requirement for precision flow control systems.

Q4: What surface treatments do you support for this stainless steel chamber plate?
A4: We support full sanitary electropolishing, stainless steel passivation, hard anodizing for aluminum, black oxide, and fine bead blasted brushed finish. You can select the exact treatment that matches your working media, sanitary grade requirement and operating environment.