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Hermle 5 Axis CNC Machined Automotive Parts 6061‑T6 Aluminum Steering Knuckle Bracket

Hermle 5 Axis CNC Machined Automotive Parts 6061‑T6 Aluminum Steering Knuckle Bracket

Brand Name: Vigorous
Moq: 1 Piece
Price: Negotiable
Payment Terms: T/T,L/C
Supply Ability: 500–2000 pcs/month
Detail Information
Place of Origin:
China
Material:
6061-T6 High-Strength Aluminum Alloy
Surface Roughness:
Ra1.6 μm For General Surfaces; Ra0.8 μm For Bearing Fitting & Key Mating Surfaces
Tolerance Requirement:
Concentricity ≤0.03 Mm, Position Tolerance ≤0.025 Mm
Machining Process:
Hermle High-end 5-Axis Simultaneous CNC Milling
Structural Features:
Irregular Multi-arm Hollow Lightweight Structure, Central Bearing Mounting Bore, Multiple Joint Lug Holes, Stepped Mating Surfaces, Threaded Mounting Holes, Positioning Pin Holes
Surface Treatment:
As-machined; Optional: Hard Anodizing, Chromate Conversion Coating, Shot Blasting, Powder Coating
Packaging Details:
Standard packaging uses corrugated cartons. For heavy single items or large-volume sea freight orders, fumigation-free plywood wooden cases are applied. Each precision machined part is individually wrapped with bubble wrap or EPE foam to protect against sc
Supply Ability:
500–2000 pcs/month
Highlight:

Hermle 5 Axis cnc automotive parts

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Machined Automotive Parts 6061‑T6

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Aluminum Steering Knuckle Bracket

Product Description
Custom Hermle 5‑Axis CNC Machined 6061‑T6 Aluminum Steering Knuckle Bracket
Custom OEM 6061‑T6 Aluminum Haimer 5‑Axis CNC Machined Automotive Steering Knuckle Bracket
Product Overview
This custom CNC‑machined Automotive Steering Knuckle Bracket is manufactured from high‑strength 6061‑T6 aluminum alloy using Hermle high‑end 5‑axis simultaneous machining centers. It features an irregular multi‑arm hollow lightweight structure with central bearing mounting bore, distributed joint lug holes, stepped mounting surfaces, threaded holes and locating pin holes.
Strict requirements for dimensional tolerance, geometric tolerance, concentricity and fatigue resistance are implemented for automotive chassis safety‑critical assembly. All dimensions, geometric tolerances and surface quality are produced strictly in accordance with customer‑approved engineering drawings.
Hermle 5‑axis simultaneous machining completes complex 3D contour milling, boring, drilling, tapping and multi‑angular mating surface machining within a single clamping. This eliminates cumulative positioning errors generated by repeated re‑clamping in conventional multi‑process production, ensuring stable positional accuracy, excellent coaxiality and consistent batch performance to satisfy high‑load bearing, impact‑resistant and long‑life service requirements for automotive chassis systems.
Widely used in new‑energy vehicle chassis assemblies, performance automobile suspension systems, commercial vehicle steering modules and automotive racing component projects.
Product Specifications
All final dimensions and tolerances are strictly manufactured per customer approved drawings.
Item Specification
Product Name 6061‑T6 Aluminum Automotive Steering Knuckle Bracket
Product Type Precision Hermle 5‑Axis CNC Machined Automotive Chassis Safety‑Critical Spare Part
Machining Process Hermle High‑end 5‑Axis Simultaneous CNC Milling
Raw Material 6061‑T6 High‑Strength Aluminum Alloy
Structural Features Irregular multi‑arm hollow lightweight structure, central bearing mounting bore, multiple joint lug holes, stepped mating surfaces, threaded mounting holes, positioning pin holes
Surface Roughness Ra1.6 μm for general surfaces; Ra0.8 μm for bearing fitting & key mating surfaces
Surface Treatment As‑machined; optional: hard anodizing, chromate conversion coating, shot blasting, powder coating
Tolerance Requirement Follow drawing dimensional & geometric tolerances; concentricity ≤0.03 mm, position tolerance ≤0.025 mm
Target Industries New‑Energy Vehicle Chassis, Performance Car Suspension, Commercial Vehicle Steering System, Racing Automotive Components
Production Scope Prototype development|Small‑batch trial|Mass‑volume production
Hermle 5‑Axis Machining Advantages & Technical Challenges
Feature Our Manufacturing Capability
Complex Structure Machining Adopt imported Hermle high‑end 5‑axis simultaneous machining centers. One‑setup completes 3D contour milling, multi‑angle surface machining, boring, drilling and tapping for irregular multi‑arm steering knuckle bracket. Avoid multi‑station transfer errors and repeated‑clamping deviation of standard 3‑axis CNC machines.
High‑Precision Control Unified machining reference datum. Tightly controls central bore concentricity ≤0.03 mm and lug‑hole position tolerance ≤0.025 mm. Guarantees interchangeable assembly, reliable bearing fitting and chassis running stability.
Process Difficulty 6061‑T6 aluminum alloy thin‑wall hollow multi‑arm structure is prone to cutting deformation. Complex irregular contours, distributed offset lug holes and multi‑directional mating surfaces. As a chassis safety part, strict burr‑free edge requirement; secondary clamping will introduce obvious position error which risks assembly failure.
Benefit of One‑Clamp Forming Hermle 5‑axis full‑feature one‑clamp forming with zero repeated positioning offset. Stable batch‑to‑batch dimensional consistency, improves yield for complex lightweight automotive chassis structural parts.
Surface Quality Precision finishing for bearing fitting and load‑bearing mating surfaces, full deburring for all edges. Suitable for high‑load chassis working environment of passenger cars and new‑energy vehicles.
Product Highlights
  • Custom high‑strength 6061‑T6 aluminum automotive steering knuckle bracket processed by imported Hermle 5‑axis simultaneous equipment
  • One‑clamp forming avoids precision loss caused by multi‑process split‑processing for irregular multi‑arm chassis components
  • Tight concentricity & position tolerance, excellent structural stiffness and anti‑fatigue performance
  • Lightweight hollow design for new‑energy vehicles and performance automotive chassis assembly
  • Support prototype validation, small‑batch trial and full‑scale mass‑production orders
Available Machinable Materials
We provide custom CNC machining service for automotive‑grade and engineering materials.
Material Category Available Grades
Aluminum Alloy 6061‑T6, 6063‑T5, 7075‑T6, 5083
Stainless Steel 304, 316L, 17‑4PH
Alloy Steel 4140, 4130, 42CrMo4
Brass & Copper C360, H62
Titanium Alloy Grade2, Grade5 (Ti‑6Al‑4V)
Engineering Plastics POM, PA66, ABS, PEEK
Other special materials can be sourced and processed according to your technical specifications.
Surface Finishing Options
Select surface treatments for automotive application requirements:
  • Hard Anodizing
  • Chromate Conversion Coating
  • Shot Blasting
  • Powder Coating
  • Precision Deburring
  • Brushed Finish
Typical Application Scenarios
  • New‑Energy Vehicle Chassis Assemblies
  • Performance Automobile Suspension Systems
  • Commercial Vehicle Steering Modules
  • Racing Automotive Structural Components
  • Automotive Aftermarket Custom Chassis Parts
  • Custom OEM Automotive Steering Knuckle Bracket & Chassis Spare Parts
Frequently Asked Questions
Q: Why choose Hermle 5‑axis simultaneous machining for this automotive steering knuckle bracket?
A: This steering knuckle bracket is an irregular multi‑arm hollow chassis safety‑critical part with complex 3D contours, offset lug holes and strict concentricity requirements. Conventional separate multi‑process machining brings large cumulative clamping errors. Hermle 5‑axis simultaneous machining completes all features in single clamping, meets automotive drawing‑required precision and assembly stability for chassis high‑load working conditions.
Q: What materials are commonly used for automotive chassis custom parts?
A: 6061‑T6 and 7075‑T6 aluminum alloys are widely used for lightweight chassis components. We can also process alloy steel, titanium alloy and other materials, and supply material certificates and inspection reports on request.
Q: Can you produce parts fully based on customer drawings?
A: Yes. All components are fully custom‑made according to your 2D drawings or 3D CAD files. We provide free DFM (Design for Manufacturability) review for automotive safety‑relevant parts before formal production.
Q: What surface treatments are recommended for aluminum steering knuckle bracket?
A: Hard anodizing or chromate conversion coating are mainstream choices. These treatments improve surface hardness, wear resistance and corrosion resistance to satisfy automotive chassis service environment.
Q: Do you support both prototype and mass‑production orders?
A: Absolutely. Our service covers prototype verification, small‑batch trial and large‑scale mass‑manufacturing for automotive steering knuckle bracket and other chassis components.